Statistical Process Control (SPC) in Manufacturing
About This Course
Unlock the secrets of manufacturing excellence with our Statistical Process Control (SPC) course. Tailored for professionals in the manufacturing sector, this course equips you with the skills to collect and analyze data, identify process variations, and apply corrective actions. Learn how to use SPC charts, calculate control limits, and improve your problem-solving skills to ensure optimum product quality and process efficiency.
Advance your career by mastering SPC methodologies that are essential in today’s competitive manufacturing landscape. From reducing waste to enhancing product consistency, the course covers everything you need to know to become an SPC expert. Whether you’re a supervisor, engineer, or quality control specialist, this training will help you make informed decisions, reduce production costs, and ensure customer satisfaction.
What You'll Learn
- determine process control with statistical functions
- identify appropriate process control system and control charts
- set up process control system and control charts
- determine process capabilities and verify process control performance
- analyze out of control (OOC) scenarios and determine follow-up actions required
Course Outline:
Topic 1 Introduction To Statistical Process Control
Types of Variations
What is Statistical Process Control (SPC)
Why Use SPC for Manufacturing
Types of Data
Statistical Distributions
Central limit Theorem
Topic 2: Control Charts
Controlling a Process
What is a Control Chart
Subgroup and Choose Control Charts
Common Elements of Control Charts
Variable Control Charts
Attribute Control Charts
Topic 3 Setup SPC
Steps to Construct Control Charts
Calculation of Control Limits
Interpretation of SPC Charts
Topic 4 Process Control Capabilities
Capability vs. Control
Process Capability Ratios - Cp, Cpk Indices
Gage Capability & GR&R
Topic 5: Out of Control and Follow-Up Actions
SPC Rules
Out of Control (OOC)
Root Cause Analysis
Follow Up Actions
Entry Requirements
Knowledge and Skills
• Able to operate computer functions with minimum Computer Literacy Level 2 based on ICAS Computer Skills Assessment Framework
• Minimum 3 GCE ‘O’ Levels Passes including English or WPL Level 5 (Average of Reading, Listening, Speaking & Writing Scores)
Attitude
• Positive Learning Attitude
• Enthusiastic Learner
Experience
• Minimum of 1 year of working experience.
• Minimum 18 years old