Continuous Process Improvement with FMEA
About This Course
Are you constantly seeking ways to elevate your organization's operational performance? Look no further. Our WSQ Continuous Process Improvement with FMEA course is designed to furnish you with the skills to perform Failure Mode and Effects Analysis (FMEA) in any process. You'll gain a deep understanding of how to identify potential failure modes, assess their impact, and develop mitigation strategies. These key competencies will empower you to proactively enhance process efficiency and quality, reducing both costs and risks.
But we don't stop at the basics. This course also offers a holistic approach to process improvement, delving into advanced topics such as Root Cause Analysis and Preventive Maintenance. Learn how to continuously monitor key performance indicators, apply root cause methodologies, and implement preventive measures for long-term sustainability. By the end of the course, you'll be armed with the comprehensive skill set needed to drive transformative changes in any organization's operational landscape.
What You'll Learn
- create a continuous process improvement system.
- perform root cause analysis for continuous process improvement.
- design and apply FMEA
- identify and direct improvement opportunities
- manage and evaluate improvement process with process control plan.
Course Outline:
Topic 1 Introduction to Continuous Process Improvement
- Create a Culture of Continuous Process Improvement
- Implement and Manage Continuous Process Improvement with PDCA Cycle
Topic 2 Continuous Process Improvement with FMEA
- What is Failure Modes and Effects Analysis (FMEA)?
- Benefits of FMEA
- Process Flow Diagrams
- Basic Analysis Methodology
Topic 3 Apply FMEA
- FMEA Steps
- Criticality/Risk Analysis (Prioritization)
- FMEA Forms and Examples
- Improvement Tools for FMEA
Topic 4 Root Cause Analysis
- Fishbone Diagram Analysis
- Fault Tree Analysis
- Identify Corrective Actions
Topic 5 Manage Continuous Improvement with Process Control Plan
- Evaluate Improvement Processes
- Process Control Plan (PCP)
- PCP Template and Examples
Entry Requirements
The learners must declare their working experience or academic qualifications that validates their basic knowledge.
Knowledge and Skills
• Able to operate using computer functions
• Minimum 3 GCE ‘O’ Levels Passes including English or WPL Level 5 (Average of Reading, Listening, Speaking & Writing Scores)
Attitude
• Positive Learning Attitude
• Enthusiastic Learner
Experience
• Minimum of 1 year of working experience.